Drying processes
Thermal and mechanical dewatering redesigned to cut the single largest energy cost in paper and processing.
Thermodynamic Video Walkthrough
Examine where useful exergy is destroyed in nominal systems and witness how our turnkey intervention restores optimal thermodynamic performance.
Thermal & Mechanical Dewatering Optimization
Psychrometric evaluation of exhaust air mass flows, relative humidity, and enthalpy loss.
Maximizing press nip pressure and vacuum efficiency prior to the thermal dryer section.
Capturing moist exhaust air and upgrading latent heat to produce 85°C process water.
What We Do & Where Waste Occurs
Why Conventional Audits Fail and How Exergy Succeeds
Psychrometric exergy optimization balances dry-bulb temperature and humidity ratio to maximize moisture carrying capacity per kilogram of dry air while recovering the latent heat of vaporization through cascading air preheaters and thermal vapor recompression.
Key Intervention Vectors
Performance KPI Benchmark
Reduces specific steam consumption in paper and processing from 1.6 kg steam/kg water evaporated to below 1.15 kg steam/kg.
Contractual Guarantee
16 to 24 months, with capacity debottlenecking enabling up to 15% increased machine line throughput.
Turnkey Equipment & Engineering Scope
Turnkey Delivery with Guaranteed Savings
Every optimization project implemented by Exergy Solutions is backed by contractual performance guarantees measured against baseline utility instrumentation under IPMVP protocols.
Other Services
Ready to see what your plant is really losing?
Book a no-obligation exergy assessment. We’ll quantify the opportunity and back our implementation with a performance guarantee.