Heating & steam
Boiler, steam and hot-water systems integrated with heat recovery to reclaim energy otherwise sent to atmosphere.
Thermodynamic Video Walkthrough
Examine where useful exergy is destroyed in nominal systems and witness how our turnkey intervention restores optimal thermodynamic performance.
Industrial Steam Traps & Exergy Preservation
Evaluating pressure-reducing valves (PRVs) that destroy useful work without producing shaft work.
Installing thermal recompression and flash vessels to repurpose low-pressure latent enthalpy.
Subcooling flue gas below acid dew point using duplex stainless heat recovery to boost efficiency past 94%.
What We Do & Where Waste Occurs
Why Conventional Audits Fail and How Exergy Succeeds
While a standard boiler claims 80% First-Law combustion efficiency, its Second-Law exergy efficiency is often below 35% because chemical fuel at 1,500°C is degraded into steam at 180°C. We recover high-grade work potential via micro-turbines and sub-dewpoint latent economizers.
Key Intervention Vectors
Performance KPI Benchmark
Reclaims 12–28% of total fuel input, increasing overall system thermal efficiency to > 93% on LHV basis.
Contractual Guarantee
Payback delivered in 11 to 18 months through direct fuel expenditure reduction and water demineralization savings.
Turnkey Equipment & Engineering Scope
Turnkey Delivery with Guaranteed Savings
Every optimization project implemented by Exergy Solutions is backed by contractual performance guarantees measured against baseline utility instrumentation under IPMVP protocols.
Other Services
Ready to see what your plant is really losing?
Book a no-obligation exergy assessment. We’ll quantify the opportunity and back our implementation with a performance guarantee.